About the Advanced Valve Technology Course

Time Training Center’s 5-day, 30-hour Advanced Valve Technology Course builds expertise in valve design, selection, installation, and maintenance. It focuses on the latest advancements, including digital valve technology and smart valve systems.

The course delves into various valve types, such as gate, plug, butterfly, check, and control valves, emphasising microprocessor-equipped systems for process control. You can gain a thorough understanding of valve materials like steel, iron, and special alloys, as well as advanced selection and troubleshooting techniques. This includes addressing common issues like water hammer effects, noise attenuation, and fugitive emissions.

Through a blend of theory and practical applications, this course offers an invaluable update for experienced engineers and a strong foundation for beginners. It prepares you to enhance operational efficiency and address complex challenges in modern industrial environments.

Advanced Valve Technology Course Objectives

​By the end of this Advanced Valve Technology: Design, Selection, Installation, Applications, Sizing, Inspection, Maintenance & Troubleshooting course, you will be able to:​

• Apply advanced techniques in the design, selection, installation, sizing, inspection, maintenance, and troubleshooting of valves.
• Understand control valve theory, including cavitation, flashing, choked flow, and the necessary considerations for valve sizing and turndown vs. rangeability.
• Identify the different valve types, including manual and control valves, and their functions in various process applications.
• Recognise key process considerations in valve technology, such as pressure classes, materials selection, leakage rates, and international standards.
• Implement actuator selection techniques, considering various actuator types, accessories, and field communication principles for valve technology.
• Gain expertise in smart valve technology, including digital valve controllers, smart positioners, and the use of smart partial valve stroke testing devices.
• Understand asset management strategies for field-mounted devices and the importance of optimising valve performance and uptime.
• Develop in-depth knowledge of specialised valve types, including check valves, pressure relief valves, and fire-safe valves, focusing on their features, applications, and troubleshooting.
• Analyse common valve problems, such as water hammer, noise levels, and fugitive emissions, and apply methods to prevent and resolve these issues.
• Assess valve failures in the oil and gas industry, including the impact on maintenance and troubleshooting processes, and learn how to prevent recurring issues.
• Master the principles of plant valve management, including the integration of valve management systems with plant operations and the management of extended valve components such as Hardide coatings and composite valves.
• Utilise corrosion and galling testing methodologies, along with the appropriate valve sizing and selection tools, for effective valve performance in critical environments.

Training Methodology

We employ a comprehensive and applied learning strategy, integrating theory with real-world implementation:

• 30% Conceptual Learning: Expert-led sessions on catalytic theory and engineering principles
• 20% Interactive Workshops: Group exercises, presentations, and technical discussion forums
• 30% Case-Based Learning: Industry-specific examples and troubleshooting scenarios
• 20% Technology Integration: Digital tools, simulations, and catalyst modeling applications

Note: Instructors may adjust the training approach to fit technical requirements or participant engagement levels.

Course Instructor

Our courses are delivered by highly qualified instructors with extensive experience in both industry and academia. With decades of hands-on expertise across a wide range of technical disciplines, our instructors are dedicated to providing high-quality, impactful training that equips participants with practical knowledge and skills they can immediately apply. Full instructor profiles are available upon request.

Course Fees

The course fee includes the following:

• Course Materials: Comprehensive participant materials, including lecture notes, slides, and case study documents. (Tablet or IPAD)
• Coffee/Tea: Provided on arrival and during morning and afternoon breaks to keep participants refreshed.
• Buffet Lunch: Served daily to ensure participants have an opportunity to network and recharge during lunch breaks.

Who Should Attend Our Advanced Valve Technology Course?

This Advanced Valve Technology training course is highly beneficial for professionals involved in the design, selection, installation, application, sizing, inspection, maintenance, and troubleshooting of valves, including:

• Maintenance Engineers
• Mechanical Engineers
• Control Engineers
• Instrumentation Engineers
• Production Engineers
• Process Engineers
• Design Engineers
• Wellhead and Drilling Engineers
• Technical Staff working with valve technologies
• Users, Distributors, and Purchasers of valve equipment

Course Outline

Module 1: Control Valve Theory

• Pre-test assessment of existing knowledge
• Introduction to Control Valves
• Types of Energy and Their Role in Control Valve Function
• Internal Dynamics of Control Valves
• Concepts of Cavitation, Flashing, and Choked Flow
• Control Valve Sizing: Key Considerations and Calculations
• Turndown vs. Rangeability in Valve Performance

Module 2: Control Valve Types

• Rotary Valves: Characteristics and Applications
• Linear Valves: Functionality and Usage
• Valve Selection Criteria: Understanding Different Valve Types
• Selection Guidelines for Various Process Applications
• Comparative Analysis of Valve Types for Optimal Application

Module 3: Valve Characteristics & Trims

• Overview of Valve Characteristics and Their Impact on Performance
• Application Examples for Different Valve Types
• Cavitation Control Techniques: Anti-Cavitation Trims and Low-Noise Trims
• Trim Selection for High-Pressure Drop Applications
• Diffusers and Their Role in Noise Reduction
• Key Considerations for Trim Selection in Valve Design

Module 4: Manual Valves

• Classification of Manual Valves: Types and Functions
• Overview of Rotating Manual Valves
• Stopper Valves: Characteristics and Application
• Sliding Valves: Mechanisms and Use Cases
• Flexible Valves: Functionality and Material Considerations

Module 5: Process Considerations for Valve Technology

• Key Process Considerations for Valve Selection
• End Connections: Overview and Considerations
• Pressure Classes and Their Impact on Valve Performance
• Materials Selection: Factors Influencing Valve Durability
• Leakage Rates and How to Minimize Them
• Understanding International Valve Standards

Module 6: Actuator Selection and Field Communication

• Actuator Types: Linear and Rotary Actuators
• Actuator Forces and Their Influence on Valve Function
• Positioners and Their Role in Valve Control
• Fail-Safe Systems in Valve Actuation
• Valve Accessories: Auxiliary Handwheels and More
• Overview of Field Communication Systems in Valve Technology
• Analogue vs. Digital Signals in Valve Control
• Fieldbus Technologies and Their Application in Modern Valve Systems

Module 7: Smart Valves and Positioners

• Introduction to Smart Valve Technologies
• Digital Valve Controllers: Functionality and Benefits
• Evolution and Future Trends in Smart Valve Development
• Positioners: Types and Their Role in Smart Valve Systems
• Overview of Smart Partial Valve Stroke Test Devices

Module 8: Asset Management of Field-Mounted Devices

• Importance of Asset Management in Valve Technology
• Strategies for Maximizing Asset Uptime
• Monitoring and Maintenance of Field-Mounted Devices
• Impact of Asset Management on Valve Performance and Longevity

Module 9: Check Valves

• Types of Check Valves: Lift, Swing, Tilting Disc, and Double Disc
• Functionality and Application of Different Check Valve Types
• Key Considerations for Installing and Maintaining Check Valves
• Challenges and Solutions in Check Valve Performance

Module 10: Pressure Relief Valves

• Principles of Operation for Pressure Relief Valves
• Understanding Standards and Guidelines (ASME, National Board)
• Applications of Pressure Relief Valves in Industrial Systems
• Installation, Testing, and Troubleshooting of Pressure Relief Valves
• VR Accreditation and Its Importance in Valve Performance

Module 11: Fire Safe Valves

• Overview of Fire-Safe Valve Technology
• Features of Fire-Safe Valves and Their Application
• Design Considerations for Fire-Safe Valves
• Selection and Installation of Fire-Safe Valves in Critical Environments

Module 12: Common Valve Problems and Solutions

• Water Hammer Effects: Causes and Mitigation Techniques
• Addressing High Noise Levels in Valve Systems
• Noise Attenuation Techniques for Valves
• Fugitive Emissions: Causes, Prevention, and Control
• Preventing Valve Failures: Best Practices in Installation and Maintenance
• Practical Issues in Valve Performance and Troubleshooting

Module 13: Valve Failure Assessment in the Oil & Gas Sector

• Common Valve Failures in the Oil & Gas Industry
• Impact of Valve Failures on Operations and Maintenance
• Assessment Methodologies for Valve Failures
• Case Studies: Valve Failure in Oil & Gas Operations
• Best Practices for Valve Failure Prevention and Maintenance

Module 14: Plant Valve Management

• Overview of Plant Valve Management Systems
• Strategies for Optimizing Valve Performance in Plants
• Valve Maintenance Schedules and Record Keeping
• Integration of Valve Management Systems with Plant Operations

Module 15: Valve Regulators and Extended Valve Components

• Overview of Valve Regulators and Their Functions
• Key Considerations for Regulator Selection and Use
• Extended Valve Components: Hardide Coatings and Their Applications
• Composite Valves: Features and Advantages in Specific Applications

Module 16: Corrosion, Galling, and Water Testing

• Corrosion Prevention and Testing Methods for Valves
• Galling: Causes, Prevention, and Impact on Valve Performance
• Water Testing for Valve Integrity and Durability
• Practical Methodology for Corrosion and Galling Testing

Module 17: Valve Sizing & Selection

• Methodologies for Valve Sizing in Liquid and Gas Applications
• Factors Affecting Valve Selection: Flow Rate, Pressure, and Temperature
• Linear vs. Rotary Valves: Sizing Considerations
• Actuator Sizing for Optimal Valve Performance
• Utilizing Software and Programs for Valve Sizing and Selection

Module 18: Capstone and Assessment

• Review of Core Topics and Key Learnings
• Final Group Discussion and Q&A
• Post-Test Evaluation
• Certificate Presentation

Course Completion Certificate

Upon completing your course at Time Training Center, you will be awarded an official Course Completion Certificate, recognizing your achievement and the skills you've gained. This certificate validates your expertise and reflects the high standards of training you've undergone.