About the Elements of Applied Process Engineering Course

Time Training Center’s 5-day (30-hour) Elements of Applied Process Engineering course offers a comprehensive foundation in key principles and practices for modern industrial applications. This intensive training is designed to bridge academic knowledge with real-world scenarios, emphasising the practical implementation of chemical and mechanical engineering concepts.

Participants will gain a solid understanding of unit operations, PFDs, P&IDs, material and energy balances, fluid flow systems, and equipment sizing. Our course delves into fluid transport systems, mechanical equipment like pumps and compressors, and the design and evaluation of heat exchangers and reactors. The topics such as process control strategies, material selection, and safety analysis (HAZOP) are covered to ensure participants are well-equipped for engineering projects in operating plants or design environments.

Through a blend of expert-led sessions, interactive workshops, and case-based learning, our course enhances analytical and troubleshooting skills. It empowers engineers and technical professionals to confidently contribute to the design, operation, and optimisation of chemical process systems, fostering professional development and the immediate applicability of learned skills.

Elements of Applied Process Engineering Course Objectives

​By the end of this Elements of Applied Process Engineering training course, participants will be able to:​

• Understand the principles and types of distillation processes and column configurations.
• Apply core principles of applied process engineering in design, analysis, and troubleshooting.
• Prepare professional-grade Process Flow Diagrams (PFDs) and Piping and Instrumentation Diagrams (P&IDs).
• Conduct material and energy balance calculations for various chemical processes.
• Understand process development methodologies and unit operation configurations.
• Design and analyse piping systems, including sizing, layout, and pressure drop estimation.
• Identify and evaluate fluid flow equipment such as pumps, compressors, ejectors, and fans.
• Explain heat transfer fundamentals and specify appropriate heat exchange equipment.
• Analyse mass transfer operations, including distillation, absorption, and refrigeration cycles.
• Differentiate types of chemical reactors and understand reaction engineering in refining and petrochemicals.
• Apply basic principles of process control and instrumentation.
• Select appropriate materials of construction based on process conditions and corrosion factors.
• Perform process safety assessments and conduct basic HAZOP studies.

Training Methodology

We employ a comprehensive and applied learning strategy, integrating theory with real-world implementation:

• 30% Conceptual Learning: Expert-led sessions on catalytic theory and engineering principles
• 20% Interactive Workshops: Group exercises, presentations, and technical discussion forums
• 30% Case-Based Learning: Industry-specific examples and troubleshooting scenarios
• 20% Technology Integration: Digital tools, simulations, and catalyst modeling applications

Note: Instructors may adjust the training approach to fit technical requirements or participant engagement levels.

Course Instructor:

Our courses are delivered by highly qualified instructors with extensive experience in both industry and academia. With decades of hands-on expertise across a wide range of technical disciplines, our instructors are dedicated to providing high-quality, impactful training that equips participants with practical knowledge and skills they can immediately apply. Full instructor profiles are available upon request.

Course Fees

The course fee includes the following:

• Course Materials: Comprehensive participant materials, including lecture notes, slides, and case study documents. (Tablet or IPAD)
• Coffee/Tea: Provided on arrival and during morning and afternoon breaks to keep participants refreshed.
• Buffet Lunch: Served daily to ensure participants have an opportunity to network and recharge during lunch breaks.

Who Should Attend Our Elements of Applied Process Engineering Course?

This training course is highly beneficial for engineers and technical professionals involved in the design, operation, and optimisation of chemical process systems, including:

• Process Engineers and Chemical Engineers
• Process Engineers and Project Engineers
• Chemical Engineers and Mechanical Engineers
• Piping Designers and Plant Layout Engineers
• Operation and Maintenance Supervisors
• Engineering Managers and Technical Team Leads
• Junior Engineers and Graduates in Engineering Disciplines
• Supervisors and Managers with non-engineering backgrounds seeking technical insight into process operations.

Course Outline

Module 1: Fundamentals of Process Engineering

• Pre-Test assessment of existing knowledge
• Introduction to applied process engineering
• Overview of chemical and physical principles
• Roles of process engineers in design and operations
• Unit operations and engineering flow systems

Module 2: Process Design and Development

• Process development methodology
• Creating and interpreting PFDs and P&IDs
• Utility systems and support equipment integration

Module 3: Material & Energy Balances

• Mass and energy conservation principles
• Material balance for single and multi-unit operations
• Energy balance applications in refinery and chemical plants

Module 4: Fluid Dynamics and Flow Equipment

• Fluid flow fundamentals and pressure drop estimation
• Piping system design: fittings, valves, and configurations
• Selection and operation of pumps, compressors, ejectors, and fans

Module 5: Heat and Mass Transfer Applications

• Heat transfer modes and equipment types
• Design and performance of heat exchangers and air coolers
• Fundamentals of distillation, condensation, and refrigeration systems

Module 6: Chemical Reactors and Reaction Engineering

• Types of reactors: batch, CSTR, PFR
• Refinery and petrochemical reactions: hydrotreating, reforming, hydrocracking
• Reactor design and performance considerations

Module 7: Process Control and Instrumentation

• Basics of control systems and instrumentation
• Control loop components and strategies
• Integration of control systems in plant operations

Module 8: Materials of Construction

• Material selection based on mechanical and chemical compatibility
• Corrosion mechanisms and mitigation
• Equipment integrity and design standards

Module 9: Materials of Construction

• Introduction to process hazards and risk analysis
• Qualitative and quantitative risk assessment methods
• HAZOP study methodology and case applications

Module 10: Capstone and Assesntsme

• Review of Core Topics and Key Learnings
• Final Group Discussion and Q&A
• Post-Test Evaluation
• Certificate Presentation

Real-world Scenarios:

Participants will engage in discussions and activities based on actual industrial challenges, including:

• Troubleshooting dynamic response and controller performance
• Optimising complex distillation trains and energy recovery systems
• Diagnosing simulation non-convergence and model inaccuracies
• Integrating simulation results into engineering design workflows
• Enhancing the reliability of plant-wide simulations for decision support

Course Completion Certificate

Upon completing your course at Time Training Center, you will be awarded an official Course Completion Certificate, recognizing your achievement and the skills you've gained. This certificate validates your expertise and reflects the high standards of training you've undergone.