About Our Hazardous Materials & Chemicals Handling Course

Time Training Center’s 5-day, 30-hour HAZMAT and HAZCOM Course equips you with the technical expertise to safely manage hazardous materials and communicate chemical risks in industrial settings. Effective handling of hazardous materials (HAZMAT) and communication of chemical hazards (HAZCOM) is essential for ensuring operational safety, regulatory compliance, and environmental protection in process industries. This advanced program provides participants with a technically robust foundation in the identification, classification, safe handling, storage, monitoring, and disposal of hazardous substances in industrial settings.

The course emphasises the principles of hazard recognition, area classification, and the prevention of unintentional ignition sources in explosive atmospheres. You will examine the physicochemical properties of hazardous materials, such as vapor pressure, flammability limits, and chemical reactivity, and learn how these influence hazard control strategies. A strong focus is placed on the proper selection, installation, inspection, and maintenance of certified electrical equipment in classified areas, including the use of explosion protection techniques such as Ex d (flameproof), Ex i (intrinsic safety), Ex e (increased safety), and other protection methods.

Through structured modules, the course covers comprehensive HAZMAT and HAZCOM practices including Safety Data Sheets (SDS), hazard labeling, risk communication, emergency response, spill control, and waste management. Participants will also explore current practices in environmental monitoring, incident investigation, and the integration of safety-by-design principles in process layout, equipment selection, and fire protection systems.

In addition to theory, the course incorporates practical exercises such as hazardous area classification, equipment inspection, and certification review, enabling participants to apply learned concepts to real-world industrial scenarios. By the end of the program, attendees will be equipped with the technical expertise to manage hazardous materials and environments safely, efficiently, and in compliance with international standards and legislation.

Hazardous Materials & Chemicals Handling Course Objectives

Upon successful completion of this HAZMAT & HAZCOM Hazardous Materials & Chemicals Handling course, participants will be able to:

• Provide a clear understanding of hazardous area current custom and practice with particular respect to the following:
• Defining the hazard, classifying hazardous materials, understanding the nature of the risk and the necessity to eliminate sources of ignition
• The relationship between area classification and the various different types of Ex apparatus
• The relationship between electrical equipment and gas groups and temperature classes
• The installation and maintenance of the different types of equipment i.e. flameproof, increased safety, intrinsic safety etc
• The need for, and typical approach to, electrical equipment inspection
• Apply the latest techniques in hazardous material handling (HAZMAT) and hazardous communication (HAZCOM), including handling, storage, disposal, monitoring, emergency response, and SDS/MSDS compliance
• Discuss the physicochemical principles relevant to hazardous materials such as vapor pressure, solubility, surface area, chemical kinetics, and density differences
• Recognize the hazards of toxic chemicals, including their types, control measures, and safety precautions
• Employ control measures for flammable and reactive chemicals, mitigating the risks of explosion and violent reactions
• Enumerate the characteristics and safe handling practices for cryogens, compressed gases, and radioactive chemicals
• Carry out environmental monitoring for pollutants including gases, vapors, particulates, and water quality using modern sampling and detection techniques
• Discuss safety by design including storage layout, piping configuration, fire protection, and operational considerations for hazardous chemical processes
• Apply effective operating procedures for the safe commissioning, maintenance, emergency response, spillage handling, personal protection, and monitoring of hazardous substances
• Identify requirements for classification, labeling, packaging, and marketing of hazardous chemicals in accordance with global harmonized systems (GHS)
• Employ strategies for the safe transport of chemicals via road, rail, air, and sea, including mode-specific transport considerations
• Acquire knowledge on chemical and environmental protection measures, legislative compliance, hazardous waste management, and environmental impact assessment
• Understand the documentation processes related to hazardous area equipment and installations
• Analyze industrial case studies, identify root causes, and apply hazard management principles for future risk prevention
• Administer hazardous area operations through proper documentation, record-keeping, and certification systems

Who Should Attend Our Hazardous Materials & Chemicals Handling Course?

This course is highly beneficial for professionals involved in hazardous materials management, electrical installations in hazardous areas, and industrial safety operations, including:

• Safety Engineers and Safety Supervisors
• Electrical Engineers and Instrumentation Engineers
• Electrical and Instrumentation Technicians
• HSE Officers and Compliance Professionals
• Chemical and Process Engineers
• Plant Supervisors and Maintenance Managers
• Emergency Response Team Members
• Industrial Inspectors and Auditors
• Environmental Engineers and Risk Assessors

Hazardous Materials & Chemicals Handling Course Training Methodology

We employ a comprehensive and applied learning strategy, integrating theory with real-world implementation:

• 30% Conceptual Learning: Expert-led sessions on catalytic theory and engineering principles
• 20% Interactive Workshops: Group exercises, presentations, and technical discussion forums
• 30% Case-Based Learning: Industry-specific examples and troubleshooting scenarios
• 20% Technology Integration: Digital tools, simulations, and catalyst modeling applications

Note: Instructors may adjust the training approach to fit technical requirements or participant engagement levels.

Hazardous Materials & Chemicals Handling Course Instructor

Our courses are delivered by highly qualified instructors with extensive experience in both industry and academia. With decades of hands-on expertise across a wide range of technical disciplines, our instructors are dedicated to providing high-quality, impactful training that equips participants with practical knowledge and skills they can immediately apply. Full instructor profiles are available upon request.

Hazardous Materials & Chemicals Handling Course Fees

The course fee includes the following:

• Course Materials: Comprehensive participant materials, including lecture notes, slides, and case study documents. (Tablet or IPAD)
• Coffee/Tea: Provided on arrival and during morning and afternoon breaks to keep participants refreshed.
• Buffet Lunch: Served daily to ensure participants have an opportunity to network and recharge during lunch breaks.

Hazardous Materials & Chemicals Handling Course Outline

Module 1: Fundamentals of Hazardous Materials and Industrial Fire Incidents

• Pre-test assessment of existing knowledge
• Overview of industrial fires and explosions involving hazardous materials
• Properties and behavior of hazardous substances during ignition
• Understanding key parameters: flashpoint, boiling point, LEL, vapor pressure, solubility, density, and surface area effects
• Introduction to chemical reaction kinetics and mass transfer relevance

Module 2: Area Classification and Hazardous Zones

• Techniques for classifying hazardous areas (Zones 0, 1, and 2)
• Determining sources of hazard, duration of release, zone extent, and release characteristics
• Area classification practical exercise using IP code of practice
• Documentation and hazard identification in real-world plant scenarios

Module 3: Apparatus Groups, Temperature Classes, and Ignition Sources

• Classification of equipment based on ignition energies and flame transmission
• Relationship between gas groups, temperature classes, and equipment suitability
• Identification of common ignition sources: static discharge, friction, light metals, etc.
• Strategies to eliminate or control ignition sources

Module 4: Methods of Protection – Overview and Applications

• Overview of recognized protection methods and applicable zones
• Detailed study of Ex d (Flameproof), Ex i (Intrinsic Safety), Ex e (Increased Safety), Ex p (Pressurization), Ex N (Type N), Ex m, Ex o, Ex q, and Ex s
• Selection, installation, inspection, and maintenance requirements for each method
• Written exercise analyzing equipment certification and zone compatibility

Module 5: Intrinsic Safety – Design and Installation

• In-depth study of intrinsic safety principles: energy limitation, associated apparatus, and systems
• System matching, IS earth, simple apparatus, and floating systems
• Installation practices: cable segregation, earthing, induction control, creepage and clearance

Module 6: Increased Safety and Comparison with Other Methods

• Application of Ex e protection: installation standards, IP ratings, creepage distances, derating, and CTI
• Comparison with flameproof and intrinsic safety methods
• Emphasis on correct installation to preserve equipment protection integrity

Module 7: Equipment Inspection Techniques and Exercises

• Structured inspection sessions with practical equipment examination
• Identification of protection methods, installation faults, and certification details
• Prioritization of inspection findings and interpretation of results
• Emphasis on maintenance schedules and recordkeeping

Module 8: Pressurization and Type N Protection Techniques

• Application and maintenance of Ex p systems in enclosures and rooms
• Certification and inspection of pressurized apparatus for Zone 2 environments
• Study of Type N protection methods: non-sparking, enclosed break, energy-limited circuits

Module 9: Labels, Certification, and Documentation Standards

• Understanding labels, markings, and certificate numbers
• Interpretation of equipment documentation and safety suitability assessment
• Administrative requirements for hazardous area equipment management

Module 10: Installation, Maintenance, and Regulatory Compliance

• National and international codes of practice for wiring, isolation, and inspection
• Cable entries, fittings, adapters, and selection practices
• Record-keeping systems, inspection schedules, and maintenance strategies
• Legal framework, standards, European directives, HSE guidelines, and environmental legislation

Module 11: HAZMAT & HAZCOM Management Principles

• Safe handling, storage, transportation, and disposal of hazardous materials and chemicals
• Preparation and understanding of SDS (Safety Data Sheets)
• Classification, packaging, and labeling requirements for chemical products
• Spill response, cleanup techniques, and emergency planning

Module 12: Environmental Monitoring and Risk Control Measures

• Monitoring methods for gases, vapors, particulates, and water quality
• Environmental impact assessment and waste management strategies
• Safe use of cryogens, compressed gases, and radioactive materials
• Incident investigation, risk analysis, and pollution control

Module 13: Safety by Design and Operational Procedures

• Design procedures for safe chemical facilities: layout, storage, piping, fire protection
• Operating procedures for commissioning, maintenance, and emergency situations
• Personal protective equipment (PPE) selection and monitoring protocols

Module 14: Transportation and International Compliance

• Safe transportation practices for hazardous materials by road, rail, sea, and air
• Mode-specific transport precautions for liquids, gases, and solids
• Overview of international transport regulations and documentation requirements

Module 15: Final Review, Legislation, and Open Discussion

• Review of key concepts and best practices
• Discussion on current legislative control and international compliance frameworks
• Final equipment inspection session and open Q&A for knowledge consolidation

Module 16: Capstone and Assessment

• Review of Core Topics and Key Learnings
• Final Group Discussion and Q&A
• Post-Test Evaluation
• Certificate Presentation

Course Completion Certificate

Upon successfully completing the HAZMAT & HAZCOM: Hazardous Materials & Chemicals Handling Course at Time Training Center, participants will receive an official Course Completion Certificate. This certificate recognises their competence in safely handling hazardous materials, communicating chemical risks, and ensuring compliance with industry standards and regulations.