About the Boiler, Steam Turbine & Steam System Operation, Maintenance & Troubleshooting Course

Time Training Center’s 5-day, 30-hour course enhances operational and maintenance skills for efficient management of industrial boilers and steam turbines. It provides a detailed understanding of their design, operation, and maintenance strategies, enabling participants to apply best practices to real-world challenges.

The course delves into the intricacies of boiler and steam turbine components, explaining their functions, design specifications, and operational constraints. Special focus is placed on diagnostic techniques and maintenance practices that ensure optimal equipment performance, reduce energy consumption, and extend the lifespan of critical plant systems. You can gain actionable insights into managing equipment health, improving operational efficiency, and addressing common system failures.

Through a blend of conceptual learning, interactive workshops, and case-based scenarios, you will learn to apply condition monitoring techniques and develop strategies for heat recovery and cogeneration. You will also understand the operation and protection of associated equipment, such as generators and lubrication systems. This course equips professionals with the expertise to ensure long-term reliability and efficiency of industrial steam systems.

Boiler, Steam Turbine & Steam System Operation, Maintenance & Troubleshooting Course Objectives

​By the end of this Boiler, Steam Turbine & Steam System Operation, Maintenance & Troubleshooting training course, participants will be able to:​

• Understand the construction and operation of boilers and steam turbines, including the specific design features that influence their performance.
• Analyse the operational constraints and challenges of boiler and steam turbine systems and develop strategies for overcoming them.
• Identify and implement best practices for the operation and maintenance of boilers and steam turbines, ensuring long-term reliability and efficiency.
• Apply condition monitoring techniques to assess the health of equipment, including vibration analysis, temperature monitoring, and bearing degradation.
• Understand the principles of steam turbine performance, efficiency calculations, and the relationship between steam parameters and turbine output.
• Develop strategies for heat recovery and cogeneration, integrating steam turbine systems with heat exchangers and other components for enhanced energy efficiency.
• Recognise and mitigate common failures in boiler and steam turbine systems, utilising case studies to explore diagnostic approaches and solutions.
• Differentiate between steam and gas turbine systems, with a focus on hybrid systems such as Combined Heat and Power (CHP) generation.
• Understand the operation, maintenance, and protection strategies for associated equipment such as generators, lubrication systems, and fuel management.
• Apply troubleshooting techniques for various operational challenges, including over-speed conditions, pressure issues, and lubrication failures.

Training Methodology

We employ a comprehensive and applied learning strategy, integrating theory with real-world implementation:

• 30% Conceptual Learning: Expert-led sessions on catalytic theory and engineering principles
• 20% Interactive Workshops: Group exercises, presentations, and technical discussion forums
• 30% Case-Based Learning: Industry-specific examples and troubleshooting scenarios
• 20% Technology Integration: Digital tools, simulations, and catalyst modelling applications

Note: Instructors may adjust the training approach to fit technical requirements or participant engagement levels.

Course Instructor:

Our courses are delivered by highly qualified instructors with extensive experience in both industry and academia. With decades of hands-on expertise across a wide range of technical disciplines, our instructors are dedicated to providing high-quality, impactful training that equips participants with practical knowledge and skills they can immediately apply. Full instructor profiles are available upon request.

Course Fees

The course fee includes the following:

• Course Materials: Comprehensive participant materials, including lecture notes, slides, and case study documents. (Tablet or IPAD)
• Coffee/Tea: Provided on arrival and during morning and afternoon breaks to keep participants refreshed.
• Buffet Lunch: Served daily to ensure participants have an opportunity to network and recharge during lunch breaks.

Who Should Attend Our Boiler, Steam Turbine & Steam System Operation, Maintenance & Troubleshooting Course?

This training course is highly beneficial for professionals involved in the operation, maintenance, and troubleshooting of industrial steam systems, including:

• Maintenance Engineers
• Steam Turbine Operators
• Boiler Operators
• Power Plant Engineers
• Process Engineers
• Energy Managers
• Maintenance Supervisors
• Technical Support Engineers
• Inspection Engineers
• Equipment Designers
• Mechanical Engineers

Course Outline

Module 1: Fundamentals of Boilers and Steam Turbine Systems

• Pre-test assessment of existing knowledge
• Overview of Industrial Boilers: Design and Operation
• Technical Characteristics of Boiler Systems
• Steam Turbine Design and Construction: Key Components and Functions
• Operating Principles of Steam Turbines and Efficiency Calculations
• Case Study: Identifying Boiler System Performance Issues and Solutions

Module 2: Monitoring and Inspection of Steam Turbines

• Steam Turbine Safety and Control Systems: Addressing Over-speed, Over-pressure, and Lubrication Systems
• Condition Monitoring Techniques: Vibration Analysis, Lube Oil Temperature, Bearing Degradation
• Installation, Start-up, Commissioning, and Maintenance of Steam Turbines
• Inspection Procedures and Performance Testing for Steam Turbines
• Case Study: Troubleshooting Steam Turbine Problems

Module 3: Heat Recovery and Cogeneration Systems

• Role of Heat Recovery in Steam Systems and Cogeneration
• Integrating Steam Turbines with Heat Exchangers and Pumps for Improved Efficiency
• Operating Steam Turbines in Power Plants: Key Considerations
• Comparison between Steam and Gas Turbine Systems
• Overview of Combined Heat & Power (CHP) Generation Systems

Module 4: Gas Turbines and Auxiliary Equipment

• Fundamentals of Gas Turbine Operation
• Components: Combustion Chambers, Ignition Systems, Fuel Gas and Fuel Oil Systems
• Gas Turbine Oil Systems: Maintenance and Troubleshooting
• Lube Oil and Generator Cooling Systems
• Compressor and Air Intake System in Gas Turbines
• Overview of Transformers and HRSG (Heat Recovery Steam Generation) Steam Turbines

Module 5: Generator Issues and Protection Systems

• Understanding Synchronous Generators and Their Performance
• Overview of Simplified Single Line Diagrams (SLD) in Power Systems
• Classification of Generator Tripping: Class A, B, and C Protection
• Fault Diagnosis and Locations in Generator Systems
• Electrical Protection: Issues, Causes, and Solutions
• Mechanical Integrity Protection: Bearings, Overload, Stator and Rotor Protection, Vibration Issues
• Addressing Auxiliary Failures: Troubleshooting and Protection Strategies
• Understanding Generator Tripping, SLD, and Trip Matrix

Module 6: Capstone and Assessment

• Review of Core Topics and Key Learnings
• Final Group Discussion and Q&A
• Post-Test Evaluation
• Certificate Presentation

Course Completion Certificate

Upon completing your course at Time Training Center, you will be awarded an official Course Completion Certificate, recognising your achievement and the skills you've gained. This certificate validates your expertise and reflects the high standards of training you've undergone.