About the Oil Refinery & Petrochemical Industry Wastewater Treatment Course

Time Training Center’s 5-Day / 30-Hour Boiler Water Treatment Technology course equips you with the knowledge and skills to manage, treat, and reuse wastewater in the oil refining and petrochemical industries. 

With increasing environmental regulations and the growing scarcity of freshwater resources, there is a pressing need for more effective management, treatment, and reuse of this wastewater. To address these challenges, oil refineries and petrochemical plants must implement advanced and efficient wastewater treatment technologies. This course provides in-depth knowledge of the various treatment methods available, focusing on optimizing wastewater management strategies to comply with stringent environmental regulations while enhancing operational efficiency.

The course explores a range of technologies, including flotation, coagulation, biological treatment, membrane separation, combined systems, and advanced oxidation processes. By examining these techniques, participants will learn how to maximize both the economic and environmental benefits of wastewater treatment in the petroleum refining and petrochemical sectors. Additionally, the course covers the latest advancements in wastewater recycling and reuse, specifically Zero Liquid Discharge (ZLD) systems, ensuring minimal environmental impact and compliance with regulatory standards.

Through a combination of theoretical insights and practical case studies, participants will gain the expertise needed to assess, implement, and optimize wastewater treatment processes in their operations. The course also highlights the importance of selecting appropriate treatment technologies based on specific operational conditions to improve plant performance and reduce operational costs.

Oil Refinery & Petrochemical Industry Wastewater Treatment Course Objectives

By the end of this course, Oil Refinery & Petrochemical Industry Wastewater Treatment Course participants will be able to:

• Comprehend the principles, purpose, operation, and limitations of various wastewater treatment technologies used in the oil refining and petrochemical industries.
• Develop strategies for achieving high recovery rates of wastewater for onsite reuse, thereby reducing fresh water intake and ensuring compliance with stringent environmental regulations.
• Gain proficiency in cost-effective, advanced technologies aimed at reducing waste volume and achieving Zero Liquid Discharge (ZLD).
• Identify methods to minimize energy consumption and operational costs within wastewater treatment facilities while optimizing treatment conditions.
• Understand the industry standards and regulatory targets for wastewater prior to discharge or reuse.
• Assess the environmental impact of wastewater pollution and determine appropriate mitigation strategies.
• Adapt wastewater treatment facility operations to match the characteristics of incoming contaminated wastewater.
• Enhance equipment reliability and operability within treatment plants.
• Equip technical staff with the necessary skills to design, operate, analyze, and select wastewater treatment systems.
• Ensure the selection of the most suitable wastewater treatment technologies based on specific needs and plant conditions.
• Improve communication and collaboration with WWTP vendors and consultants.
• Gain expertise in managing and executing new or revamped wastewater treatment process projects.

Who Should Attend Oil Refinery & Petrochemical Industry Wastewater Treatment Course?

This course is highly beneficial for professionals involved in the wastewater treatment facilities in oil refining and petrochemical industries or those who are involved in decision-making related to wastewater treatment investments, including:

• Refinery and Petrochemical Plant Managers
• Process Engineers and Technologists involved in wastewater treatment facilities
• Maintenance Engineers
• Plant Engineers
• Operations Personnel, including Shift Supervisors
• Professionals working in wastewater treatment operations
• Engineers seeking a deeper understanding of wastewater treatment technologies
• Individuals looking to update their knowledge on the latest wastewater treatment methods

Oil Refinery & Petrochemical Industry Wastewater Treatment Course Training Methodology

We employ a comprehensive and applied learning strategy, integrating theory with real-world implementation:

• 30% Conceptual Learning: Expert-led sessions on catalytic theory and engineering principles
• 20% Interactive Workshops: Group exercises, presentations, and technical discussion forums
• 30% Case-Based Learning: Industry-specific examples and troubleshooting scenarios
• 20% Technology Integration: Digital tools, simulations, and catalyst modeling applications

Oil Refinery & Petrochemical Industry Wastewater Treatment Course Outline

Module 1: Refinery and Petrochemical Plant Overview

• Pre-test assessment of existing knowledge
• Raw Materials
• Product and Processes
• Refinery Configuration

Module 2: Water and Wastewater Management

• Refinery Water Overview
• Overall Refinery Water Balance
• Sources of Water
• Water Leaving the Refinery
• Raw Water Treatment
• Process Water
• Best Practices for Managing Refinery and Petrochemical Plant WWTP

Module 3: The Composition of Wastewater

• Aquatic Biology
• Six Important Elements

Module 4: Analytical Methods Used in the Laboratory and Through On-line Analyzers

• Biochemical Oxygen Demand
• Chemical Oxygen Demand (COD)
• COD and BOD5 Equivalence for Hydrocarbons
• Hydrocarbons (HC) in Water

Module 5: Effluent Treatment

• Unit Processes in Wastewater Treatment
• Process Wastewater Pretreatment
• Desalter Effluent Treatment
• Desalter Oil/Water Separation
• Desalter Effluent VOC Control

Module 6: Primary Treatment

• Particle Settling
• Ideal Sedimentation
• First Stage: Separation (Oil/Water Separators, API Separators, CPI)
• Oil Skimming Device

Module 7: Coagulation / Flocculation

• Dissolved Air Flotation (DAF)
• Induced Air Flotation (IAF)
• Equalization System

Module 8: Secondary Treatment / Biological Treatment

• Activated Sludge
• Sludge Volume Index
• Activated Sludge Troubles and Remedial Actions
• Aerators
• Biological Treatment Options
• Activated Sludge Treatment with Powdered Activated Carbon

Module 9: Biological Treatment Options

• Oxidation Ditch
• Aerated Lagoons
• Powdered Activated Carbon Treatment
• Sequencing Batch Reactor (SBR)
• Membrane Bioreactor Technology
• Attached Growth Processes
• Biological Clarification Gravity Clarifiers

Module 10: Tertiary Treatment

• Sand Filtration
• Activated Carbon
• Chemical Oxidation

Module 11: Sludge Treatment

• Sewage Sludge Quantity and Characteristics
• Sludge Pumping Systems
• Thickening / Dewatering of Sludge
• Dimensioning of a Static Thickener
• Dewatering
• Treatment of Sludge's
• API Separator  Bottom Sludge
• Bioremediation
• DGF/IGF Float and Sludge
• Waste Biological Sludge
• Sludge Stabilization
• Simultaneous Aerobic Stabilization
• Mesophilic Anaerobic Digestion
• Aerobic Digestion
• Sludge Disposal and Agricultural Utilization

Module 12: Recycle and Reuse Issues

• Re-use of Non-contaminated Stormwater
• Fire Water
• Cooling Tower Makeup Water
• Utility Water
• Boiler Feedwater Makeup
• Technologies for Upgrade of Refinery Wastewater
• Basic Media/Sand Filtration
• Microfiltration or Ultrafiltration
• Microfiltration or Ultrafiltration with Reverse Osmosis
• Microfiltration or Ultrafiltration with Nanofiltration
• Ion Exchange
• Technology Summary  Refinery Wastewater Reuse
• Reuse of Municipal Wastewater
• Media Filtration
• Microfiltration or Ultrafiltration
• Microfiltration or Ultrafiltration, plus Reverse Osmosis
• Zero Liquid Discharge

Module 13: Capstone and Assessment

• Review of Core Topics and Key Learnings
• Final Group Discussion and Q&A
• Post-Test Evaluation
• Certificate Presentation

Course Completion Certificate

Upon completing your course at Time Training Center, you will be awarded  an official  course Completion Certificate. This certificate highlights their active participation and dedication to professional growth in the field of Oil Refinery & Petrochemical Industry Wastewater Treatment.