About the Energy Efficiency Improvement for Process Plants Course

Time Training Center’s 5-day (30-hour) Energy Efficiency Improvement for Process Plants course provides practical skills to optimise energy use, reduce costs, and enhance maintenance in process operations. This program is designed to equip participants with best practices and strategies to achieve maximum plant efficiency while maintaining safe and reliable operations.

The course delves into critical areas such as assessing and optimising equipment performance, utilising monitoring and control tools, and understanding Overall Plant Effectiveness (OPE). The course covers implementing effective operation and maintenance strategies, defining key performance indicators (KPIs), and improving plant performance while reducing operational costs. Practical case studies, focusing on static and rotating equipment, provide real-world applications and lessons learned for continuous improvement.

Through a balanced approach of conceptual learning, interactive workshops, and case-based scenarios, our course enhances participants' ability to identify inefficiencies, implement cost-saving measures, and extend equipment lifecycles. It empowers professionals to contribute significantly to their organisations by improving plant reliability, minimising downtime, and optimising energy costs across various industrial sectors.

Energy Efficiency Improvement for Process Plants Course Objectives

​By the end of this Energy Efficiency Improvement for Process Plants training course, participants will be able to:​

• Apply the necessary skills to assess and optimise the performance of equipment used in process plants.
• Effectively utilise monitoring and control tools to achieve cost-effective plant operation.
• Understand and evaluate overall plant effectiveness (OPE).
• Implement appropriate operation and maintenance strategies for optimal performance.
• Determine and measure key performance indicators (KPIs) for plant efficiency.
• Identify and apply procedures to improve plant KPIs and reduce operational costs.

Training Methodology

We employ a comprehensive and applied learning strategy, integrating theory with real-world implementation:

• 30% Conceptual Learning: Expert-led sessions on catalytic theory and engineering principles
• 20% Interactive Workshops: Group exercises, presentations, and technical discussion forums
• 30% Case-Based Learning: Industry-specific examples and troubleshooting scenarios
• 20% Technology Integration: Digital tools, simulations, and catalyst modeling applications

Note: Instructors may adjust the training approach to fit technical requirements or participant engagement levels.

Course Instructor:

Our courses are delivered by highly qualified instructors with extensive experience in both industry and academia. With decades of hands-on expertise across a wide range of technical disciplines, our instructors are dedicated to providing high-quality, impactful training that equips participants with practical knowledge and skills they can immediately apply. Full instructor profiles are available upon request.

Course Fees

The course fee includes the following:

• Course Materials: Comprehensive participant materials, including lecture notes, slides, and case study documents. (Tablet or IPAD)
• Coffee/Tea: Provided on arrival and during morning and afternoon breaks to keep participants refreshed.
• Buffet Lunch: Served daily to ensure participants have an opportunity to network and recharge during lunch breaks.

Who Should Attend Our Energy Efficiency Improvement for Process Plants Course?

This training course is highly beneficial for professionals involved in the operation, optimisation, and maintenance of process plants, including:

• Process Engineers and Chemical Engineers
• Process Plant Supervisors
• Plant Engineers and Operators
• Production and Operations Engineers
• Maintenance Engineers and Technicians
• Personnel focused on improving process plant efficiency
• Staff working in petrochemical plants, refineries, and other industrial sectors

Course Outline

Module 1: Assessing Plant Availability and Overall Effectiveness

• Pre-test assessment of existing knowledge
• Key concepts of plant availability and effectiveness
• Evaluating plant performance through performance indices
• Identifying inefficiencies and bottlenecks

Module 2: The Impact of Equipment Failures on Business Operations

• Analyzing the economic implications of equipment downtime
• Strategies for minimizing business disruptions from equipment failure
• Understanding the impact of unplanned maintenance events

Module 3: Maximizing Process Plant Efficiency

• Identifying opportunities for process optimization
• Techniques to maximize energy efficiency in process operations
• Implementing continuous improvement strategies for energy savings

Module 4: Improving Plant Reliability and Reducing Downtime Costs

• Analyzing plant reliability and failure modes
• Developing and implementing predictive maintenance strategies
• Reducing the costs associated with downtime and unplanned shutdowns

Module 5: Cost-Effective Operation and Maintenance Strategies

• Implementing effective cost control measures
• Optimizing routine and non-routine maintenance tasks
• Case studies on cost-saving strategies in maintenance management

Module 6: Extending the Life Cycle of Existing and Future Equipment

• Assessing the condition of plant equipment
• Developing strategies for extending equipment life
• Best practices for equipment refurbishment and upgrades

Module 7: Monitoring and Testing Techniques for Optimal Performance

• Identifying key monitoring tools and techniques
• Using data from monitoring systems to improve performance
• Effective testing methods to evaluate equipment performance

Module 8: Adopting Effective Maintenance Strategies for Process Plants

• Developing and implementing maintenance strategies
• Balancing preventive and predictive maintenance
• Ensuring optimal reliability through routine checks and upgrades

Module 9: Optimizing Process Plant Commissioning and Start-Up Costs

• Strategies to streamline commissioning and startup processes
• Minimizing costs during plant commissioning
• Implement strategies to reduce operational disruptions during start-up

Module 10: Minimizing Energy Costs for Rotating and Fixed Equipment

• Understanding the energy consumption patterns of rotating and fixed equipment
• Strategies for energy optimisation in pumps, compressors, and other critical equipment
• Techniques for improving energy efficiency while maintaining equipment performance

Module 11: Capstone and Assessment

• Review of Core Topics and Key Learnings
• Final Group Discussion and Q&A
• Post-Test Evaluation
• Certificate Presentation

Course Completion Certificate

Upon completing your course at Time Training Center, you will be awarded an official Course Completion Certificate, recognizing your achievement and the skills you've gained. This certificate validates your expertise and reflects the high standards of training you've undergone.