About the Flare, Blowdown & Pressure Relief Systems: Operation, Maintenance & Troubleshooting Course

Time Training Center's 5-day/30-hour Flare, Blowdown & Pressure Relief Systems: Operation, Maintenance & Troubleshooting course is designed to provide a comprehensive understanding of these vital safety components in process facilities.​ This program equips participants with the knowledge to manage the controlled discharge of flammable or hazardous substances, mitigating risks during overpressure events, start-ups, shutdowns, and emergencies.

The course delves into the design principles, operational nuances, and effective troubleshooting techniques for pressure relief devices, flare networks, instrumentation, and advanced flare gas recovery technologies. Participants will gain insights into applying stringent industry codes and standards, such as ASME and API 520/521, to ensure the protection of personnel and equipment while adhering to environmental and operational requirements.

Through a blend of theoretical sessions, practical case studies, and technology integration, this course enables professionals to enhance safety, ensure compliance, and optimise the performance of these critical systems. It covers everything from product specifications and flow measurement to emissions reduction strategies, ensuring participants can diagnose issues and implement best practices for reliable system operation.

Flare, Blowdown & Pressure Relief Systems: Operation, Maintenance & Troubleshooting Course Objectives

​By the end of this Flare, Blowdown & Pressure Relief Systems training course, participants will be able to:​

• Apply comprehensive knowledge in the design, operation, and troubleshooting of flare, blowdown, and pressure relief systems.
• Understand product specifications and flow measurement techniques critical for system sizing and operation.
• Evaluate instrumentation and control systems supporting pressure safety devices
• Identify and install appropriate pressure relief devices (e.g., relief valves, rupture discs).
• Analyse the function and configuration of flare systems, including tip design, seals, and smokeless operation.
• Apply applicable codes and standards (API, ASME, NFPA, OSHA) for safe system design and maintenance.
• Implement strategies for flare gas recovery and emissions control.
• Diagnose operational issues and apply troubleshooting techniques to improve system reliability.

Training Methodology

We employ a comprehensive and applied learning strategy, integrating theory with real-world implementation:

• 30% Conceptual Learning: Expert-led sessions on catalytic theory and engineering principles
• 20% Interactive Workshops: Group exercises, presentations, and technical discussion forums
• 30% Case-Based Learning: Industry-specific examples and troubleshooting scenarios
• 20% Technology Integration: Digital tools, simulations, and catalyst modeling applications

Note: Instructors may adjust the training approach to fit technical requirements or participant engagement levels.

Course Instructor:

Our courses are delivered by highly qualified instructors with extensive experience in both industry and academia. With decades of hands-on expertise across a wide range of technical disciplines, our instructors are dedicated to providing high-quality, impactful training that equips participants with practical knowledge and skills they can immediately apply. Full instructor profiles are available upon request.

Course Fees

The course fee includes the following:

• Course Materials: Comprehensive participant materials, including lecture notes, slides, and case study documents. (Tablet or IPAD)
• Coffee/Tea: Provided on arrival and during morning and afternoon breaks to keep participants refreshed.
• Buffet Lunch: Served daily to ensure participants have an opportunity to network and recharge during lunch breaks.

Who Should Attend Our Flare, Blowdown & Pressure Relief Systems Course?

This training course is highly beneficial for professionals involved in the design, operation, maintenance, and safety of pressure relief and flare systems, including:

• Process Engineers
• Design and Safety Engineers
• Maintenance Engineers
• Operations & Production Supervisors
• Instrumentation and Control Engineers
• Environmental and Compliance Technicians

Course Outline

Module 1: Product Specifications & Flow Measurement

• Pre-test assessment of existing knowledge
• LPG Specification Parameters
• Vapor Pressure, Moisture & Sulfur Content
• Flow Measurement Techniques for Gas, Liquid, Steam
• Pipe Rupture Flow Calculations
• Auxiliary Equipment & Terms in Flow Systems

Module 2: Instrumentation & Sensing Devices

• Pressure, Level, Temperature & Flow Sensors
• Pneumatic and Electronic Transmitters
• Signal Converters, Recorders, & Indicators
• Instrumentation Power Supplies and Identification

Module 3: Control Systems & Automation

• Control Concepts, Modes, & Controller Tuning
• Control Valves – Liquid and Vapor Service
• Digital Control Systems & Analytical Instruments
• Troubleshooting and Calibration of Control Elements

Module 4: Pressure Relief Systems Design & Devices

• Types of Relief Events: Blocked Discharge, Fire Exposure, Tube Rupture
• Relief Device Selection and Sizing (Relief Valves, Rupture Discs)
• Thermal Expansion, Utility Failure, Control Valve Failures
• Relief Valve Installation & Piping Considerations
• Knockout Drums and Separator Drums

Module 5: Flare Systems Design & Operation

• Types of Flare Systems and Flare Tips
• Thermal Radiation and Smokeless Operation Techniques
• Pilots and Ignition Systems
• Seal Types, Flare Stack Location, & Safety Zones
• Special Flaring Considerations (Cold/Low-Temp Flaring)

Module 6: Codes, Standards, & Best Practices

• ASME & ANSI Codes
• API Publications 520, 521
• NFPA & OSHA Guidelines
• CGA and International Best Practices

Module 7: Flare Gas Recovery & Emissions Reduction

• Flare Gas Recovery Systems Overview
• Vapor Recovery Techniques and Compressors
• Environmental Regulations and Flaring Minimization
• Product Loss Control and Recovery Strategies
• Energy Efficiency and System Integration
• Case Studies: Successful Recovery System Installations

Module 8: Operation, Maintenance & Troubleshooting

• Common Operational Issues in Relief and Flare Systems
• Inspection and Maintenance Best Practices
• Troubleshooting High Backpressure, Flameout, Noise, and Smoking
• Emergency Depressurization Scenarios
• Performance Monitoring and Reliability Improvement

Module 9: Capstone and Assessment

• Review of Core Topics and Key Learnings
• Final Group Discussion and Q&A
• Post-Test Evaluation
• Certificate Presentation

Course Completion Certificate

Upon completing your course at Time Training Center, you will be awarded an official Course Completion Certificate, recognizing your achievement and the skills you've gained. This certificate validates your expertise and reflects the high standards of training you've undergone.