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Process Analyzer Technology Course

The Process Analyzer Technology course trains you in selecting, installing, operating, and maintaining critical analyzers. Gain practical skills in sample conditioning, troubleshooting, and analyzer integration to enhance process efficiency & safety.

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About the Process Analyzer Technology Course

​Time Training Center's 5-day/30-hour Process Analyzer Technology course delivers a comprehensive and practical approach to modern process analysis.​ It equips you with the skills to select, install, operate, and maintain various analyzer systems for real-time industrial monitoring.

The course explores the fundamental principles of different analyzer types, including pH, conductivity, optical, combustion, and chromatographic analyzers. It introduces advanced concepts in sample conditioning systems, ensuring accurate and representative measurements. You will also develop practical expertise in troubleshooting techniques and maintenance procedures to optimize analyzer performance and ensure operational efficiency.

Through a mix of theory, technical discussions, and real-world examples, our course helps you confidently support analyzer systems, enhance process safety, and ensure regulatory compliance. It also equips you to integrate analyzers effectively into automated control systems, contributing to consistent operational performance and product quality.

 

Process Analyzer Technology Course Objectives

​By the end of this Process Analyzer Technology training course, participants will be able to:​

  • Understand the role and significance of process analyzers in industrial control and monitoring applications.
  • Identify the key factors in selecting appropriate analyzer systems based on process requirements and measurement parameters.
  • Explain the operating principles and functional components of different types of process analyzers.
  • Design and maintain sample conditioning systems that ensure accurate, reliable, and representative sampling.
  • Recognize the limitations and challenges associated with analyzer installation, calibration, and maintenance.
  • Apply knowledge of analyzer systems to improve process performance, enhance safety, and ensure regulatory compliance.
  • Gain familiarity with common analytical technologies including pH, conductivity, optical spectroscopy, combustion analyzers, and gas chromatography.
  • Develop a practical understanding of troubleshooting techniques and maintenance procedures for analyzer systems.

 

Training Methodology

We employ a comprehensive and applied learning strategy, integrating theory with real-world implementation:

  • 30% Conceptual Learning: Expert-led sessions on catalytic theory and engineering principles
  • 20% Interactive Workshops: Group exercises, presentations, and technical discussion forums
  • 30% Case-Based Learning: Industry-specific examples and troubleshooting scenarios
  • 20% Technology Integration: Digital tools, simulations, and catalyst modeling applications

Note: Instructors may adjust the training approach to fit technical requirements or participant engagement levels.

 

Course Instructor

Our courses are delivered by highly qualified instructors with extensive experience in both industry and academia. With decades of hands-on expertise across a wide range of technical disciplines, our instructors are dedicated to providing high-quality, impactful training that equips participants with practical knowledge and skills they can immediately apply. Full instructor profiles are available upon request.

 

Course Fees

The course fee includes the following:

  • Course Materials: Comprehensive participant materials, including lecture notes, slides, and case study documents. (Tablet or IPAD)
  • Coffee/Tea: Provided on arrival and during morning and afternoon breaks to keep participants refreshed.
  • Buffet Lunch: Served daily to ensure participants have an opportunity to network and recharge during lunch breaks.

 

Who Should Attend Our Process Analyzer Technology Course?

This training course is highly beneficial for professionals involved in process instrumentation and control, including:

  • Instrumentation Technicians and Engineers
  • Maintenance Technicians working in analyzer-related systems
  • Process Control Engineers
  • Equipment Procurement and Technical Buyers
  • Warehouse and Spare Parts Coordinators
  • Job Planners and Supervisors responsible for analyzer operations
  • Technical Personnel involved in commissioning and field support activities

 

Process Analyzer Technology Course Outline

Module 1: Analyzer Selection and System Overview

  • Pre-test assessment of existing knowledge
  • Introduction to analyzer systems and their role in process industries
  • Key criteria for selecting analyzers based on process variables and application
  • Overview of analyzer sensor technologies and signal processing
  • Installation considerations: location, accessibility, and environmental factors
  • Maintenance requirements and reliability issues in analyzer operation

Module 2: Analyzer Sampling and Conditioning Systems

  • Fundamentals of analyzer sampling systems
  • Components and configuration of sample conditioning systems
  • Sample extraction, transport, and filtration
  • Temperature and pressure control in sample conditioning
  • Maintaining sample integrity and representativeness
  • Limitations and challenges in sampling complex process fluids

Module 3: pH, Conductivity, and Electrochemical Analyzers

  • Principles of pH and conductivity measurement
  • Design and operation of electrochemical sensors
  • Calibration procedures and performance monitoring
  • Troubleshooting pH and conductivity systems
  • Applications in chemical processing, water treatment, and refining

Module 4: Optical and Combustion Analyzers

  • Fundamentals of spectroscopy-based analyzers (UV-Vis, IR, NIR)
  • Optical measurement of concentration and purity
  • Combustion analyzers: oxygen, CO, CO₂, NOₓ measurements
  • Flame ionization detectors and thermal conductivity detectors
  • Maintenance and alignment of optical components
  • Safety considerations for flammable and high-temperature streams

Module 5: Gas Chromatography and Advanced Applications

  • Introduction to gas chromatography (GC) in process applications
  • System components: sample injectors, columns, detectors
  • Analyzing complex gas mixtures and hydrocarbon streams
  • GC calibration and validation procedures
  • Troubleshooting GC systems and minimizing downtime
  • Integrating analyzers with DCS/PLC and SCADA systems for real-time control

Module 6: Capstone and Assessment

  • Review of Core Topics and Key Learnings
  • Final Group Discussion and Q&A
  • Post-Test Evaluation
  • Certificate Presentation

 

Course Completion Certificate

Upon completing your course at Time Training Center, you will be awarded an official Course Completion Certificate, recognizing your achievement and the skills you've gained. This certificate validates your expertise and reflects the high standards of training you've undergone.

 

Certificate Accreditations

Continuing Professional Development (CPD)

CPD Accreditation stands for Continuing Professional Development Accreditation. CPD Accreditation is a trust mark achieved by training providers, course creators, and other educators when their training activity (course, event, or other) has been assessed and confirmed to meet standards suitable for Continuing Professional Development. This accreditation assures both learners and employers that the training is credible and worthwhile for ongoing career growth.

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FAQ'S

​This course is designed for professionals involved in process instrumentation and control.​ While it provides an in-depth overview, a basic understanding of industrial processes and control systems would be beneficial for participants.
The course includes dedicated modules on troubleshooting techniques for various analyzer types, such as pH, conductivity, and gas chromatography systems. It covers common issues and practical approaches to diagnose and resolve problems, minimizing downtime.
While the course focuses on the fundamental principles, operating mechanisms, and general applications of various analyzer types, it does not endorse specific brands or models. The knowledge gained is broadly applicable across different manufacturers' equipment.
The training methodology integrates 30% case-based learning, which includes industry-specific examples and troubleshooting scenarios. This approach, combined with interactive workshops, provides practical insights into real-world applications of analyzer technology.
Yes, the course is highly beneficial for Equipment Procurement and Technical Buyers. It provides a comprehensive understanding of analyzer selection criteria, helping them make informed decisions based on process requirements and measurement parameters.

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