About the ASME VIII Pressure Vessel Design, Fabrication & Testing Course

Time Training Center’s 5-day, 30-hour ASME VIII Pressure Vessel course provides a comprehensive overview of BPVC Section VIII, Divisions 1, 2, and 3. It equips you with a solid understanding of the principles, design methodologies, material selection, fabrication techniques, inspection, testing, and documentation required for pressure vessels.

The course delves into the historical development and significance of the ASME BPVC, allowing participants to interpret the scope and design philosophy of each division. You will perform basic design calculations, evaluate material specifications, and learn to design shells, heads, nozzles, and reinforcements. It also covers crucial aspects like welding processes, heat treatment, NDT methods, pressure testing protocols, and the compilation of Manufacturer’s Data Reports (MDRs).

Through interactive workshops, case studies, and technology, our ASME VIII course teaches welding techniques and handling of external load considerations. The course also teaches you to utilise design software and differentiate between the various ASME Section VIII divisions. You can also stay current with code revisions, manage repairs and alterations, and integrate requirements from other ASME sections like piping codes.

ASME VIII Pressure Vessel Design, Fabrication & Testing Course Objectives

​By the end of this ASME VIII Pressure Vessel Design, Fabrication & Testing training course, participants will be able to:​

• Apply the principles and requirements of ASME BPVC Section VIII, including Divisions 1, 2, and 3.
• Understand the historical development and significance of the ASME BPVC.
• Interpret the scope and design philosophy of Division 1 and its relevance to different pressure vessel types.
• Perform basic design calculations involving materials, stress, safety factors, and pressure loading.
• Evaluate material specifications, allowable stress values, and procurement standards.
• Design shells, heads, nozzles, and reinforcements for internal pressure containment.
• Apply appropriate welding processes, joint configurations, and heat treatment techniques.
• Address external pressure and load considerations such as vacuum, wind, and seismic forces.
• Implement nondestructive testing (NDT) methods, including radiography and ultrasonic testing.
• Conduct hydrostatic and pneumatic pressure tests in compliance with ASME standards. 
• Compile and review essential documentation, including Manufacturer’s Data Reports (MDRs).
• Ensure proper stamping and certification as per U, R, and other applicable ASME codes.
• Utilise pressure vessel design software and compare its application in various scenarios.
• Differentiate between Division 1, 2, and 3 in terms of design philosophy and inspection rigour.
• Stay current with code revisions and manage repairs and alterations in accordance with ASME guidelines.
• Integrate requirements of other ASME sections, such as piping codes (B31 series).

Training Methodology

We employ a comprehensive and applied learning strategy, integrating theory with real-world implementation:

• 30% Conceptual Learning: Expert-led sessions on catalytic theory and engineering principles
• 20% Interactive Workshops: Group exercises, presentations, and technical discussion forums
• 30% Case-Based Learning: Industry-specific examples and troubleshooting scenarios
• 20% Technology Integration: Digital tools, simulations, and catalyst modelling applications

Note: Instructors may adjust the training approach to fit technical requirements or participant engagement levels.

Course Instructor

Our courses are delivered by highly qualified instructors with extensive experience in both industry and academia. With decades of hands-on expertise across a wide range of technical disciplines, our instructors are dedicated to providing high-quality, impactful training that equips participants with practical knowledge and skills they can immediately apply. Full instructor profiles are available upon request.

Course Fees

The course fee includes the following:

• Course Materials: Comprehensive participant materials, including lecture notes, slides, and case study documents. (Tablet or IPAD)
• Coffee/Tea: Provided on arrival and during morning and afternoon breaks to keep participants refreshed.
• Buffet Lunch: Served daily to ensure participants have an opportunity to network and recharge during lunch breaks.

Who Should Attend Our ASME VIII Pressure Vessel Design, Fabrication & Testing Course?

This training course is highly beneficial for professionals involved in the design, fabrication, inspection, testing, and maintenance of pressure vessels, including:

• Maintenance Engineers
• Mechanical engineers and design engineers
• Fabrication and manufacturing engineers
• Inspection, quality control, and assurance personnel
• Maintenance and reliability engineers
• Project and plant engineers working with pressure equipment
• Engineers transitioning into pressure vessel engineering roles
• Regulatory and compliance officers involved in pressure vessel standards

Course Outline

Module 1: ASME Code Overview and Design Principles

• Pre-test assessment of existing knowledge
• History and development of the ASME BPVC
• Overview of ASME Section VIII Divisions 1, 2, and 3
• Scope and applicability of Division 1
• Fundamental design principles: materials, stress analysis, safety factors
• Categories and configurations of pressure vessels
• Material specifications and allowable stress values

Module 2: Pressure Vessel Design Elements

• Shell design under internal pressure: calculations and thickness requirements
• Head and formed section design: types, geometries, and considerations
• Nozzles and openings: reinforcement techniques for penetrations
• Welding considerations: processes, joint efficiencies, and compatibility
• Design implications under vacuum and external pressure conditions
• Post-weld heat treatment and stress-relieving procedures

Module 3: Inspection, Testing & Documentation

• Non-destructive testing techniques: radiographic, ultrasonic, and other methods
• Pressure testing procedures: hydrostatic and pneumatic tests
• Certification and stamping: U-Stamp, R-Stamp, and code compliance
• Documentation: compilation and review of Manufacturer’s Data Reports (MDRs)
• Welding documentation and qualifications: WPS, PQR, and welder credentials
• Special service requirements and external load considerations
• Effective use of appendices in Division 1

Module 4: Advanced Design & Analysis Tools

• Classification of Manual Valves: Types and Functions
• Flange and gasket design: bolting and sealing practices
• Application of software tools for vessel design and analysis
• Case study: failure analysis of pressure vessels and corrective actions
• Comparison of Division 1 vs. Divisions 2 and 3: design rules, materials, and inspection
• Code updates and recent amendments

Module 5: Repairs, Alterations & Code Integration

• Repair and alteration procedures as per ASME standards
• Integration with other ASME codes, such as B31 piping codes
• Summary of key learning points and practical implementation

Module 6: Capstone and Assessment

• Review of Core Topics and Key Learnings
• Final Group Discussion and Q&A
• Post-Test Evaluation
• Certificate Presentation

Course Completion Certificate

Upon completing your course at Time Training Center, you will be awarded an official Course Completion Certificate, recognising your achievement and the skills you've gained. This certificate validates your expertise and reflects the high standards of training you've undergone.